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VisionGuide

Part & Position Detection for Industrial Finishing

  • Powder coating
  • Wet painting

See what is on the line. Know where it is. Let your robot act autonomously.
VisionGuide gives robots real-time insight into the production flow, allowing them to adapt to changing part positions for more flexible and seamless finishing automation.

The challenge

Your robot knows what to do. But does it know what is there and where it is?

Parts do not always arrive as expected. They can be different, missing, misplaced or rotated. VisionGuide detects these variations, enabling your robot to adapt its actions and execute the right program for every part.

  • Different parts

  • Missing parts

  • Position offset

  • Wrong orientation

Product

One hardware. Two capabilities.

  • VisionGuide Detect on a finishing line

    PACKAGE 01

    VisionGuide Detect

    Know what is on the line

    • Identify expected vs. unexpected parts
    • Validate production sequence
    • Handle multiple parts per carrier
    • Select the correct robot program
    Hardware
    VisionGuide Scanning Station
    Software
    Part Detection & Validation
    Integration
    Connects to your existing line & PLC
  • VisionGuide Position on a finishing line

    PACKAGE 02

    VisionGuide Position

    Know where and how the parts are positioned

    • Detect the actual position automatically
    • Compare actual vs. nominal position
    • Check deviation against defined limits
    • Enable the robot to adapt to the actual position
    Hardware
    VisionGuide Scanning Station
    Software
    4D Position Detetction
    Integration
    Updates programs via robot controller

Detect + position bundle

Get both packages together.

Run Part & Position Detection on the same VisionGuide hardware, at a lower combined price than buying each package separately.

Get a quote

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Why 4D vision

2D sees the image,
3D measures the part,

4D sees it move

VisionGuide combines 3D spatial information with movement over time. Instead of relying on a single snapshot, it captures multiple 3D views as the part moves through the scanning area.

  • 2D

    2D: flat image with X and Y axes
  • 3D

    3D: point-cloud cube with X, Y and Z axes
  • VisionGuide 4D

    Full robot awareness

    4D: several 3D scans of a moving part over time
    • 8x more information than a static 3D snapshot
    • 50x more information than a 2D gate

Comparison

2D 3D VisionGuide 4D
Shape & Position Only contours Volumetric objects Volumetric complex objects
Movement over time – – Yes
Multiple 3D views in motion – – Yes
Moving / Swinging parts Limited Limited Yes
Robot programming Contour coverage Flat & easy parts Program drafting included Hardware ready for physical AI program generation
Field of view Limited 1 field of view Challenging to scan inner walls and inner details Extended Each sensor scans the part multiple times under different angles
Spatial accuracy Limited Standard Enhanced
Technical overview
Detection & Scanning
3D scanning with RGB and 4D multi-view capabilities
Scanning technology
Combines spatial and visual information
Part recognition
Identifies parts by geometry and colour
Dynamic part handling
Detects parts on moving and swinging conveyors
Position detection
Detects full 6D position and orientation
Multiple parts
Detects and processes multiple parts per carrier
3D observations
Captures multiple views over time
Surface compatibility
Supports dark, glossy and reflective surfaces
Conveyor compatibility
Designed for moving conveyor systems
Application flexibility
Configurable scanning area and processing for different applications
Integration
Robot compatibility
Robot agnostic (Compatible with FANUC, ABB, Yaskawa and other robot brands)
Communication interfaces
Supports industrial and standard communication protocols
Production systems
Integrates with PLC, MES and production databases
Robot adaptation
Enables robot programs to adapt to actual parts and part positions
Robot communication
Sends position data to the robot controller
Conveyor synchronisation
Supports integration with moving conveyor systems
RoboTwin integration
Works with RoboTwin no-code programming tools RoboTwin and RoboTeach
Flexible workflows
Adapts to different finishing automation setups

Key Benefits

Key differentiators

  • Plug & Play

    A standardized, robust VisionGuide system, designed for easy deployment and consistent quality. A repeatable solution that reduces the complexity and uncertainty of custom-engineered automation projects.

  • Integrated with RoboTwin & RoboTeach

    VisionGuide seamlessly integrates with RoboTwin and RoboTeach, bringing 4D scanning into the workflow for precise robot program execution and seamless automation.

  • Autonomous Program Generation

    VisionGuide enables autonomous robot program drafting in pilot mode as parts are scanned on the conveyor, preparing programs for the robot to process each part before it reaches the robot cell.

How VisionGuide fits in

Scan. Compute. Automate.

Book a Demo

Free, 30 minutes

VisionGuide + RoboTwin

Fully automated
production

VisionGuide detects parts and their positions on the production line. RoboTwin provides no-code robot teaching. Together, they connect the actual parts on the line with the robot process, enabling flexible, automated production — from single parts to large batches.

Workflow: RoboTwin and RoboTeach (1. Demonstrate, 2. Generate) and VisionGuide Detect and Position (1. Scan, 2. Compute) both lead to 3. Automate.

FAQ

Everything you might ask about VisionGuide.

VisionGuide is a 4D scanning solution for automated part and position detection in industrial finishing, including powder coating and wet painting. It identifies parts and their positions on the production line, enabling robots to select and adapt programs to the actual parts moving along the conveyor.

VisionGuide Detect identifies parts on the line, distinguishes expected from unexpected or missing parts, and selects the corresponding robot program. VisionGuide Position detects the actual 3D position and orientation of parts, compares them with nominal positions, and enables the robot to adapt program execution to the part’s real position and orientation.

Yes, VisionGuide Detect and VisionGuide Position use the same VisionGuide scanning station but offer different software capabilities. Both packages can also be combined to enable part detection and position detection within one system.

Yes, VisionGuide can be integrated into existing industrial finishing lines, including moving conveyor systems and production environments with PLCs and MES. It connects detection and position data to existing workflows, allowing robots to respond to actual part conditions.

Yes, VisionGuide integrates with RoboTwin and RoboTeach, combining part and position detection with no-code robot teaching. Together, they connect the actual parts on the production line with robot programs to support flexible, automated finishing production.

Find the right VisionGuide solution

Tell us about your parts and production process. Our team will help you identify the right VisionGuide package for your application and explore how it can fit into your production line.

Ing. David Polák

Ing. David Polák

Sales Director

Contact us