{"id":1552,"date":"2026-06-24T10:44:34","date_gmt":"2026-06-24T08:44:34","guid":{"rendered":"https:\/\/robotwin.cz\/success-stories\/new-robot-programs-in-3-hours-instead-of-3-weeks-at-polysan\/"},"modified":"2026-07-08T15:42:47","modified_gmt":"2026-07-08T13:42:47","slug":"polysan","status":"publish","type":"success_story","link":"https:\/\/robotwin.cz\/cs\/reference\/polysan\/","title":{"rendered":"Zkr\u00e1cen\u00ed tvorby robotick\u00fdch program\u016f ze 4 t\u00fddn\u016f na 3 hodiny ve spole\u010dnosti Polysan"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\"><strong>Polysan <\/strong>je \u010desk\u00e1 v\u00fdrobn\u00ed spole\u010dnost p\u016fsob\u00edc\u00ed na trhu od roku 1996. Firma vyr\u00e1b\u00ed koupelnov\u00e9 vybaven\u00ed, v\u010detn\u011b akryl\u00e1tov\u00fdch van, sprchov\u00fdch vani\u010dek, sklen\u011bn\u00fdch sprchov\u00fdch kout\u016f a vanov\u00fdch z\u00e1st\u011bn. Ve sv\u00e9 v\u00fdrob\u011b Polysan vyu\u017e\u00edv\u00e1 robota FANUC k n\u00e1st\u0159iku van sm\u011bs\u00ed prysky\u0159ice a sklen\u011bn\u00fdch vl\u00e1ken.  <\/p>\n<!--blockstudio\/robotwin\/eyebrow--><p class=\"rw-eyebrow rw-block-eyebrow wp-block-robotwin-eyebrow\">Co jsme &#345;e&scaron;ili<\/p>\n\n<h2 class=\"wp-block-heading\">Odstran\u011bn\u00ed p\u0159ek\u00e1\u017eek p\u0159i programov\u00e1n\u00ed robot\u016f<\/h2>\n\n<p class=\"wp-block-paragraph\">Kdy\u017e spole\u010dnost p\u0159i\u0161la o sv\u00e9ho program\u00e1tora robot\u016f a nemohla naj\u00edt nikoho se specifick\u00fdmi znalostmi st\u0159\u00edk\u00e1n\u00ed skeln\u00fdch vl\u00e1ken a z\u00e1rove\u0148 programov\u00e1n\u00ed robot\u016f, pot\u0159ebovala praktickou alternativu. Do v\u00fdroby bylo st\u00e1le nutn\u00e9 zav\u00e1d\u011bt nov\u00e9 typy van a ka\u017ed\u00e1 z nich vy\u017eadovala spolehliv\u00e9 robotick\u00e9 programy pro n\u00e1st\u0159ik. C\u00edl byl jasn\u00fd: d\u00e1t v\u00fdrobn\u00edmu t\u00fdmu mo\u017enost vytv\u00e1\u0159et trajektorie robot\u016f nez\u00e1visle, bez nutnosti specializovan\u00e9ho programov\u00e1n\u00ed pro ka\u017ed\u00fd nov\u00fd produkt.   <\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>Nov\u00e9 typy van vy\u017eadovaly nov\u00e9 robotick\u00e9 programy<\/strong><br\/>Polysan pot\u0159eboval vytvo\u0159it n\u011bkolik nov\u00fdch program\u016f pro nov\u00e9 typy van. S p\u0159edchoz\u00edm p\u0159\u00edstupem mohlo programov\u00e1n\u00ed jedn\u00e9 nov\u00e9 vany trvat p\u0159ibli\u017en\u011b 4 t\u00fddny. To p\u0159edstavovalo v\u00e1\u017en\u00e9 omezen\u00ed flexibility v\u00fdroby, zejm\u00e9na kdy\u017e bylo pot\u0159eba p\u0159ipravit nov\u00e9 varianty pro s\u00e9riovou v\u00fdrobu.  <\/li>\n\n\n\n<li><strong>Znalosti programov\u00e1n\u00ed robot\u016f bylo obt\u00ed\u017en\u00e9 nahradit<\/strong><br\/>V\u00fdzvou nebyl jen samotn\u00fd \u010das programov\u00e1n\u00ed. Polysan p\u0159i\u0161el o osobu zodpov\u011bdnou za programov\u00e1n\u00ed robot\u016f a nemohl tuto odbornost snadno nahradit. Pro v\u00fdrobn\u00ed spole\u010dnost to znamenalo, \u017ee jedna chyb\u011bj\u00edc\u00ed dovednost mohla p\u0159\u00edmo ovlivnit schopnost spou\u0161t\u011bt nov\u00e9 produkty na robotizovan\u00e9m pracovi\u0161ti pro n\u00e1st\u0159ik.  <\/li>\n\n\n\n<li><strong>7. osa p\u0159idala dal\u0161\u00ed \u00farove\u0148 slo\u017eitosti<\/strong><br\/>Vana je um\u00edst\u011bna na oto\u010dn\u00e9m stole (FANUC servo positioner), kter\u00fd funguje jako 7. osa. Aby proces n\u00e1st\u0159iku fungoval spr\u00e1vn\u011b, mus\u00ed b\u00fdt dr\u00e1ha robota a ot\u00e1\u010den\u00ed stolu koordinov\u00e1ny. To zaji\u0161\u0165uje dosah robota do v\u0161ech pozic, aby mohl materi\u00e1l nan\u00e1\u0161et rovnom\u011brn\u011b do v\u0161ech hran.  <\/li>\n<\/ul>\n<!--blockstudio\/robotwin\/eyebrow--><p class=\"rw-eyebrow rw-block-eyebrow wp-block-robotwin-eyebrow\">&#344;e&scaron;en&iacute;<\/p>\n\n<h2 class=\"wp-block-heading\">Kdy\u017e se odborn\u00edci z v\u00fdroby stanou u\u010diteli robot\u016f<\/h2>\n\n<ul class=\"wp-block-list\">\n<li><strong>Praktick\u00fd pracovn\u00ed postup pro v\u00fdrobu<\/strong><br\/>Proces je p\u0159\u00edmo\u010dar\u00fd. Oper\u00e1tor si na van\u011b vyzna\u010d\u00ed body, p\u0159edvede trajektorii pomoc\u00ed RoboTeach, vygeneruje program, nahraje jej do robota, provede test, nast\u0159\u00edk\u00e1 d\u00edl a provede kontrolu kvality. To d\u00e1v\u00e1 Polysanu opakovatelnou metodu pro intern\u00ed vytv\u00e1\u0159en\u00ed nov\u00fdch program\u016f. M\u00edsto \u010dek\u00e1n\u00ed na specializovan\u00e9 program\u00e1torsk\u00e9 pr\u00e1ce m\u016f\u017ee t\u00fdm p\u0159ipravovat a testovat nov\u00e9 trajektorie v r\u00e1mci vlastn\u00edho v\u00fdrobn\u00edho procesu.   <\/li>\n<\/ul>\n\n<ul class=\"wp-block-list\">\n<li><strong>V\u00fduka veden\u00e1 oper\u00e1torem s RoboTeach<\/strong> <br\/>S RoboTeach oper\u00e1tor u\u010d\u00ed vanu staticky. M\u00edsto psan\u00ed robotick\u00e9ho programu bod po bodu oper\u00e1tor fyzicky p\u0159edvede po\u017eadovan\u00e9 trajektorie p\u0159\u00edmo na v\u00fdrobku. U jedn\u00e9 vany je proces rozd\u011blen do t\u0159\u00ed z\u00e1znam\u016f: dno, boky a okraj. Tento p\u0159\u00edstup p\u0159irozen\u011b vyu\u017e\u00edv\u00e1 znalosti, kter\u00e9 ji\u017e ve v\u00fdrob\u011b existuj\u00ed. \u010clov\u011bk, kter\u00fd rozum\u00ed tomu, jak by se m\u011bla sm\u011bs skeln\u00fdch vl\u00e1ken a prysky\u0159ice nan\u00e1\u0161et, m\u016f\u017ee pohyb p\u0159\u00edmo uk\u00e1zat. RoboTeach pak zachyt\u00ed trajektorii a podpo\u0159\u00ed vytvo\u0159en\u00ed robotick\u00e9ho programu.     <\/li>\n<\/ul>\n\n<ul class=\"wp-block-list\">\n<li><strong>Instrukce generovan\u00e9 pro FANUC servo positioner<\/strong><br\/>Pro Polysan integroval RoboTwin pracovn\u00ed postup v\u00fduky s automatick\u00fdmi robotick\u00fdmi instrukcemi pro pohyb 7. osy. Pot\u00e9, co oper\u00e1tor zaznamen\u00e1 trajektorii na stacion\u00e1rn\u00ed van\u011b, jsou v r\u00e1mci post-processingu vypo\u010dteny pot\u0159ebn\u00e9 \u00fahly nato\u010den\u00ed stolu. To pom\u00e1h\u00e1 udr\u017eovat konzistentn\u00ed polohu n\u00e1st\u0159iku vzhledem k oto\u010dn\u00e9mu stolu a zaji\u0161\u0165uje, \u017ee nau\u010den\u00e9 pozice robota z\u016fstanou dosa\u017eiteln\u00e9. V\u00fdsledkem je pracovn\u00ed postup, kdy se oper\u00e1tor m\u016f\u017ee soust\u0159edit na dr\u00e1hu n\u00e1st\u0159iku, zat\u00edmco software se star\u00e1 o koordinaci p\u0159\u00eddavn\u00e9 osy.   <\/li>\n\n\n\n<li><strong>Podpora a \u0161kolen\u00ed pro samostatn\u00e9 pou\u017e\u00edv\u00e1n\u00ed<\/strong><br\/>RoboTwin tak\u00e9 poskytl intenzivn\u00ed podporu a vy\u0161kolil t\u00fdm Polysanu pro pr\u00e1ci s RoboGuide, simula\u010dn\u00edm a programovac\u00edm softwarem pro roboty FANUC. \u0160kolen\u00ed trvalo dva dny, po kter\u00fdch byl t\u00fdm schopen vytv\u00e1\u0159et programy samostatn\u011b. Kdy\u017e u\u017eivatel narazil na probl\u00e9my s obsluhou robota, RoboTwin zas\u00e1hl a ochotn\u011b pomohl.  <\/li>\n<\/ul>\n<!--blockstudio\/robotwin\/eyebrow--><p class=\"rw-eyebrow rw-block-eyebrow wp-block-robotwin-eyebrow\">V&yacute;sledek<\/p>\n\n<h2 class=\"wp-block-heading\">O 80 % krat\u0161\u00ed \u010das programov\u00e1n\u00ed, o 60 % vy\u0161\u0161\u00ed vyu\u017eit\u00ed robota<\/h2>\n\n<ul class=\"wp-block-list\">\n<li><strong>Od t\u00fddn\u016f ke dn\u016fm, pozd\u011bji k hodin\u00e1m<\/strong><br\/>D\u0159\u00edve mohlo vytvo\u0159en\u00ed programu pro jednu novou vanu trvat p\u0159ibli\u017en\u011b 4 t\u00fddny. Po na\u0161em \u0161kolen\u00ed s RoboTeach byli schopni dokon\u010dit prvn\u00ed programy za 3 dny. Po 2 m\u011bs\u00edc\u00edch pou\u017e\u00edv\u00e1n\u00ed nyn\u00ed Polysan dok\u00e1\u017ee navrhnout, nahr\u00e1t, otestovat a dokon\u010dit v\u00fdrobn\u00ed program b\u011bhem t\u0159\u00ed hodin a je schopen u\u0161et\u0159it p\u0159ibli\u017en\u011b 80\u00a0% p\u016fvodn\u00edho \u010dasu programov\u00e1n\u00ed.  <\/li>\n\n\n\n<li><strong>O 60 % vy\u0161\u0161\u00ed vyu\u017eit\u00ed st\u00e1vaj\u00edc\u00edho robota<\/strong><br\/>B\u011bhem prvn\u00edho m\u011bs\u00edce pou\u017e\u00edv\u00e1n\u00ed \u0159e\u0161en\u00ed vytvo\u0159il Polysan t\u0159i programy, kter\u00e9 se nyn\u00ed pou\u017e\u00edvaj\u00ed v s\u00e9riov\u00e9 v\u00fdrob\u011b. Proto\u017ee Polysan dok\u00e1\u017ee vytv\u00e1\u0159et programy rychleji a efektivn\u011bji, vyu\u017eit\u00ed jeho robota se zv\u00fd\u0161ilo o 60 %. Pro v\u00fdrobce, kter\u00fd ji\u017e m\u00e1 robotick\u00e9 vybaven\u00ed nainstalovan\u00e9, je to praktick\u00fd p\u0159\u00ednos: hodnota nespo\u010d\u00edv\u00e1 v p\u0159id\u00e1n\u00ed dal\u0161\u00edho robota, ale v tom, \u017ee ten st\u00e1vaj\u00edc\u00ed se sn\u00e1ze p\u0159izp\u016fsob\u00ed nov\u00fdm produkt\u016fm.  <\/li>\n\n\n\n<li><strong>Znovupou\u017eiteln\u00e1 technologie pro dal\u0161\u00ed aplikace se 7. osou<\/strong><br\/>Automatick\u00e9 ovl\u00e1d\u00e1n\u00ed 7. osy vyvinut\u00e9 pro Polysan lze nyn\u00ed nab\u00eddnout i dal\u0161\u00edm z\u00e1kazn\u00edk\u016fm. V\u00fdrobc\u016fm pou\u017e\u00edvaj\u00edc\u00edm oto\u010dn\u00e9 stoly nebo podobn\u00e9 pomocn\u00e9 osy to p\u0159in\u00e1\u0161\u00ed dostupn\u011bj\u0161\u00ed zp\u016fsob v\u00fduky slo\u017eit\u00fdch drah robot\u016f, ani\u017e by se ka\u017ed\u00e1 zm\u011bna produktu zm\u011bnila ve specializovan\u00fd program\u00e1torsk\u00fd \u00fakol. <\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Jak Polysan zkr\u00e1til \u010das programov\u00e1n\u00ed robot\u016f FANUC d\u00edky produktu RoboTeach, ovl\u00e1d\u00e1n\u00ed 7. osy a generov\u00e1n\u00ed trajektorie p\u0159edveden\u00edm pohybu oper\u00e1torem.<\/p>\n","protected":false},"featured_media":1551,"menu_order":0,"template":"","success_story_category":[35],"class_list":["post-1552","success_story","type-success_story","status-publish","has-post-thumbnail","hentry","success_story_category-lakovani"],"acf":[],"_links":{"self":[{"href":"https:\/\/robotwin.cz\/cs\/wp-json\/wp\/v2\/success_story\/1552","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/robotwin.cz\/cs\/wp-json\/wp\/v2\/success_story"}],"about":[{"href":"https:\/\/robotwin.cz\/cs\/wp-json\/wp\/v2\/types\/success_story"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/robotwin.cz\/cs\/wp-json\/wp\/v2\/media\/1551"}],"wp:attachment":[{"href":"https:\/\/robotwin.cz\/cs\/wp-json\/wp\/v2\/media?parent=1552"}],"wp:term":[{"taxonomy":"success_story_category","embeddable":true,"href":"https:\/\/robotwin.cz\/cs\/wp-json\/wp\/v2\/success_story_category?post=1552"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}